Cobalt KS Process Engineer

Job Title: Process Engineer

Department: Engineering

Reports To: Department Supervisor

FLSA Status: Salary

Summary:  The Process Engineer is responsible for developing, optimizing, and maintaining manufacturing processes used in the production of boats and marine components. This role focuses on improving safety, quality, cost, and delivery by analyzing production methods, implementing process improvements, and supporting cross-functional teams throughout the manufacturing lifecycle.

Essential Duties and Responsibilities:

Process Development & Optimization 

• Design, document, and improve manufacturing processes 

• Optimize processes related to fiberglass layup, resin infusion, composite bonding, welding, machining, assembly, and finishing 

• Develop standard work instructions, process flow diagrams, and manufacturing routings 

• Identify and implement continuous improvement initiatives (Lean, Six Sigma, Kaizen) 

Production Support 

• Provide day-to-day engineering support to production teams 

• Troubleshoot process issues impacting quality, throughput, or safety 

• Support new product introductions (NPI) and production ramp-ups 

• Collaborate with production supervisors to improve line balance and labor efficiency 

Quality & Compliance 

• Ensure processes meet quality standards, marine regulations, and customer specifications 

• Assist with root cause analysis and corrective actions for defects and non-conformances 

• Support audits and compliance with ISO, ABYC, and applicable marine standards 

Cost & Efficiency Improvement 

• Identify opportunities to reduce material waste, cycle time, and rework 

• Support cost-reduction initiatives through process improvements and material optimization 

• Analyze production data and KPIs to drive informed decisions 

Equipment & Tooling 

• Specify, evaluate, and support manufacturing equipment, tools, jigs, and fixtures 

• Collaborate with maintenance and vendors on equipment installation and upgrades 

• Ensure safe and efficient operation of manufacturing equipment 

Documentation & Training 

• Create and maintain process documentation and manufacturing specifications 

• Train production personnel on new or revised processes 

• Support knowledge transfer and continuous skill development